5-Axis CNC Machining Services
Complex geometries. Single setup. Exceptional precision. Get quotes from shops with DMG Mori, Haas UMC, and Mazak Integrex machines.
Why Choose 5-Axis Machining?
Single Setup Precision
Machine complex parts in one setup, eliminating stacking tolerances and improving accuracy to ±0.0002".
- ✓ No re-fixturing errors
- ✓ Better geometric relationships
- ✓ Reduced handling time
Complex Geometries
Create impossible shapes with simultaneous multi-axis movement for aerospace, medical, and mold applications.
- ✓ Undercuts & deep cavities
- ✓ Compound angles
- ✓ Organic surfaces
Faster Production
Reduce lead times by 40-60% compared to 3-axis with multiple setups. Optimal tool paths mean faster cutting.
- ✓ Fewer operations
- ✓ Shorter tool lengths
- ✓ Better chip evacuation
Common 5-Axis Machine Brands
5-Axis Applications by Industry
Aerospace
- • Turbine blades & vanes
- • Impellers & blisks
- • Structural brackets
- • Engine components
- • Landing gear parts
Medical
- • Orthopedic implants
- • Spinal cages
- • Surgical instruments
- • Dental prosthetics
- • Custom prosthetics
Tool & Die
- • Injection molds
- • Die casting dies
- • Forming tools
- • Core & cavity sets
- • Complex electrodes
Automotive
- • Cylinder heads
- • Transmission parts
- • Prototype components
- • Racing parts
- • EV motor housings
Energy
- • Pump impellers
- • Valve components
- • Turbine parts
- • Heat exchangers
- • Flow control devices
Defense
- • Missile components
- • Optical housings
- • Guidance systems
- • Armor components
- • Precision assemblies
Featured 5-Axis CNC Shops
Connect with experienced shops equipped with advanced 5-axis machines
COLUMBIA MANUFACTURING, INC
COLUMBIA, CT
DAWID MANUFACTURING INC
ANSONIA, CT
HART INDUSTRIAL UNIONS LLC
BERLIN, CT
MAGELLAN INDUSTRIAL TRADING COMPANY, INC.
Norwalk, CT
MISCELLANEOUS STEEL & RAIL, LLC
SOUTH WINDSOR, CT
MYSTIC STAINLESS AND ALUMINUM, INC.
MYSTIC, CT
PENNSYLVANIA STEEL COMPANY NEW ENGLAND, INC
NAUGATUCK, CT
SOUND MANUFACTURING, INC
OLD SAYBROOK, CT
5-Axis Technical Capabilities
Machine Specifications
- Work Envelope:
- Up to 60" x 40" x 30"
- Positioning Accuracy:
- ±0.0002"
- Repeatability:
- ±0.0001"
- Spindle Speed:
- Up to 30,000 RPM
- Tool Capacity:
- 40-120 tools
Programming & Control
- CAM Software:
- Mastercam, NX, PowerMill
- Controllers:
- Fanuc, Siemens, Heidenhain
- Probing:
- Renishaw systems
- Simulation:
- Vericut verification
- File Formats:
- STEP, IGES, Parasolid
Pro Tip: Provide CAD files in STEP format with clear tolerances and surface finish requirements for fastest quoting on 5-axis parts.
5-Axis Machining FAQs
What is 5-axis CNC machining?
5-axis CNC machining uses computer-controlled cutting tools that move along five different axes simultaneously. This allows machining of complex geometries, undercuts, and angled features in a single setup, reducing production time and improving accuracy.
When do I need 5-axis machining vs 3-axis?
5-axis machining is ideal for parts with complex geometries, compound angles, deep cavities with angled walls, or features on multiple faces. It's essential for aerospace components, turbine blades, medical implants, and any part requiring minimal setups or superior surface finish.
How much does 5-axis CNC machining cost?
5-axis machining typically costs 30-50% more than 3-axis due to machine complexity and programming requirements. However, it often reduces overall costs by eliminating multiple setups, improving accuracy, and reducing assembly requirements. Hourly rates range from $150-300 depending on machine size and complexity.
What tolerances can 5-axis achieve?
Modern 5-axis CNC machines can achieve tolerances of ±0.0002" to ±0.001" depending on the material, part geometry, and machine condition. Simultaneous 5-axis movement often provides better surface finish and tighter tolerances than 3-axis machining due to optimal tool orientation.
What file formats work best for 5-axis?
STEP files are preferred for 5-axis machining as they maintain accurate geometry and surfaces. IGES, Parasolid, and native CAD files (SolidWorks, Fusion 360) also work well. Avoid STL files as they don't contain the smooth surface data needed for complex toolpaths.
Ready for Advanced 5-Axis Machining?
Get competitive quotes from shops with proven 5-axis expertise. Upload your CAD files and specifications for accurate pricing.