Tier 1 - Majoraircraft

Machine Shops for Boeing 787 Dreamliner

Find AS9100 & ITAR certified machine shops qualified to supply components for the 787 program.

Prime Contractor

Boeing Commercial Airplanes

Production Location

Everett, WA and North Charleston, SC

Status

Rate 5 per month, increasing to 10

Required Certs

AS9100D, NADCAP

Program Overview

The Boeing 787 Dreamliner is a wide-body, long-haul commercial airliner featuring extensive composite construction and fuel-efficient GEnx or Rolls-Royce Trent 1000 engines. With over 1,100 aircraft ordered, it represents Boeing's flagship widebody program.

Key Partners

  • Spirit AeroSystems (fuselage sections)
  • Mitsubishi (wing box)
  • GE Aviation (GEnx engines)
  • Rolls-Royce (Trent 1000 engines)

Additional Prime Contractors

Spirit AeroSystemsMitsubishi Heavy Industries

Machined Component Categories

Wing Components

Wing rib fittings, spar caps, and aluminum structural elements

7050 Aluminum7055 AluminumTitanium

Fuselage Fittings

Section join fittings, door frames, and floor beams

Titanium7075 AluminumInconel 718

Landing Gear

Main and nose gear components, actuators, and linkages

300M Steel4340 SteelTitanium

Engine Nacelle

Inlet components, thrust reversers, and structural rings

TitaniumInconel 6252024 Aluminum

Primary Materials

7050-T7451 Aluminum7055-T7751 AluminumTi-6Al-4VInconel 718300M Steel

Required Certifications

AS9100DNADCAP

Preferred:

D1-4426 (Boeing)ISO 14001Boeing Approved

Special Requirements

  • Boeing D1-4426 quality requirements
  • MBD (Model-Based Definition) capability
  • CATIA V5/V6 proficiency

How to Become a 787 Supplier

  1. 1

    Obtain Required Certifications

    AS9100D certification and other required certifications are mandatory before pursuing program work.

  2. 2

    Register in Supplier Portal

    Register through Boeing Commercial Airplanes's supplier portal and relevant procurement networks (e.g., Exostar).

    Visit supplier portal
  3. 3

    Respond to RFQs

    Monitor procurement opportunities and submit competitive quotes that demonstrate your capabilities and capacity.

  4. 4

    Complete Qualification

    Pass supplier qualification audits and first article inspections before receiving production orders.

Note: Boeing requires suppliers to use their quality management systems and may require specific software compatibility.

Frequently Asked Questions

What certifications does Boeing require for 787 suppliers?

AS9100D certification is mandatory. NADCAP is required for special processes. Boeing-specific D1-4426 quality requirements apply. Suppliers must also meet Boeing's supplier qualification standards.

What materials are commonly machined for the 787?

While the 787 is 50% composite by weight, significant machining is required for aluminum wing components (7050, 7055), titanium fittings, and engine-related Inconel parts. Landing gear requires high-strength steel machining.

Where is 787 production located?

Final assembly occurs in Everett, Washington and North Charleston, South Carolina. Component suppliers ship to both locations and to tier-1 partners like Spirit AeroSystems.

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Program Requirements

Certifications
2 required
Materials
5 types
Component Categories
4

Qualified Machine Shops

AS9100 & ITAR certified manufacturers capable of 787 program work