Aerospace Machine Shops

Connect with AS9100 certified manufacturers specializing in critical flight components. ITAR registered, NADCAP approved facilities with proven aerospace track records.

Aerospace Manufacturing Capabilities

Precision Tolerances

  • • ±0.0001" dimensional accuracy
  • • Surface finish to 8 Ra
  • • Complex 5-axis geometries
  • • Thread milling to Class 3 fit
  • • True position within 0.0002"

Specialized Processes

  • • NADCAP heat treatment
  • • Chemical processing
  • • Non-destructive testing (NDT)
  • • Cryogenic treatment
  • • Shot peening & passivation

Quality Systems

  • • AS9100D certified QMS
  • • First article inspection (AS9102)
  • • Statistical process control
  • • 100% inspection available
  • • Full material traceability

Critical Aerospace Certifications

AS9100

AS9100D

Quality management for aerospace

ITAR

ITAR Registered

Defense article compliance

NADCAP

NADCAP

Special process accreditation

DFARS

DFARS Compliant

Cybersecurity standards

Aerospace Material Expertise

Aluminum Alloys

Lightweight structural components

  • • 2024-T3/T4 - High strength
  • • 6061-T6 - General purpose
  • • 7075-T6 - Maximum strength
  • • 7050-T7451 - Thick sections

Titanium Alloys

High strength-to-weight ratio

  • • Ti-6Al-4V - Most common
  • • Ti-6Al-2Sn-4Zr-2Mo
  • • CP Titanium grades 1-4
  • • Beta titanium alloys

Super Alloys

High-temperature applications

  • • Inconel 625/718
  • • Hastelloy X
  • • Waspaloy
  • • A286 stainless

Stainless Steels

Corrosion-resistant components

  • • 17-4PH - Precipitation hardened
  • • 15-5PH - High strength
  • • 316L - Corrosion resistant
  • • 347 - High temperature

Tool Steels

Wear-resistant applications

  • • D2 - High carbon high chrome
  • • M50 - Bearing applications
  • • H13 - Hot work steel
  • • S7 - Shock resistant

Specialty Materials

Unique requirements

  • • Kovar - CTE matching
  • • Beryllium copper
  • • Molybdenum
  • • Tungsten alloys

Aerospace Component Applications

Structural Components

  • • Wing ribs & spars
  • • Fuselage frames
  • • Landing gear parts
  • • Engine mounts

Engine Components

  • • Turbine blades
  • • Compressor discs
  • • Combustion chambers
  • • Fuel system parts

Control Systems

  • • Actuator components
  • • Hydraulic fittings
  • • Control linkages
  • • Sensor housings

Interior/Avionics

  • • Instrument panels
  • • Electronic enclosures
  • • Seat mechanisms
  • • Cabin hardware

Aerospace Manufacturing FAQs

What certifications should aerospace machine shops have?

Essential certifications include AS9100 (quality management), ITAR registration (for defense-related parts), NADCAP (for special processes), and often ISO 9001. Some may also need DFARS compliance and cybersecurity certifications.

What tolerances can aerospace machine shops achieve?

Aerospace-grade shops typically achieve tolerances of ±0.0001" to ±0.0005" depending on the feature. Critical components may require even tighter tolerances with specialized equipment and climate-controlled environments.

What materials do aerospace machine shops work with?

Common materials include aluminum alloys (7075, 6061), titanium alloys (Ti-6Al-4V), Inconel, stainless steels (17-4PH, 15-5PH), and composites. Many shops specialize in difficult-to-machine exotic alloys.

How do aerospace shops ensure quality control?

They use CMM inspection, first article inspection (FAI), in-process inspection, material traceability, certified material test reports (MTRs), and maintain detailed documentation per AS9100 requirements.

What are typical lead times for aerospace parts?

Lead times vary from 2-4 weeks for simple parts to 8-12 weeks for complex components. Prototype parts may have faster turnarounds (1-2 weeks), while production runs require longer planning cycles.

Connect with Aerospace Machine Shops

Get quotes from AS9100 certified shops with proven aerospace experience

Need help finding the right aerospace machine shop? Contact us at support@machineshop.directory