Tier 2process

Wire EDM for Aerospace Precision Components

Wire EDM (Electrical Discharge Machining) uses a thin wire electrode to cut complex profiles in hardened materials without inducing mechanical stress. Essential for intricate aerospace components where conventional machining isn't feasible.

±0.0001"
Tolerances
8-16 Ra
Surface Finish
4+
Qualified Shops
Certified
AS9100

Why Aerospace Requires Wire EDM

  • Cuts hardened materials without heat-affected zones
  • No mechanical stress on delicate components
  • Achieves extremely tight tolerances
  • Produces complex internal features
  • Ideal for thin, fragile aerospace parts

Typical Applications

Turbine blade roots and tips
Gear profiles
Fuel injection nozzles
Intricate cooling passages
Precision dies and molds
Spline profiles

Materials Commonly Machined

InconelTitaniumHardened tool steelTungsten carbideMolybdenumKovar

Technical Considerations

  • Material must be electrically conductive
  • Wire diameter typically 0.004" to 0.012"
  • Submerged in deionized water during cutting
  • Multiple passes for best surface finish

Machine Shops with Wire EDM Capability

JAH Machine Inc.

Government Verified
CAGE: 85DP2Updated Jul 26, 2025

Brea, CA

SAM-registered machine shop in Brea, CA. CAGE code 85DP2. AS9100 certification registry-verified.

Certifications

AS9100 Certified
ISO 9001 (self-reported)
ITAR (self-reported)
5 services
5 materials
CNC Machining
Precision Machining
Grinding
+2 more

Materials:

AluminumSteelStainless SteelTitanium+1 more

Government Registration

UEI:K5MLNL7J2D95
7142036011
Website
View Details

J&E Precision Tool, LLC

Government Verified
CAGE: 0SQ14Updated 3 weeks ago

Southampton, MA

SAM-registered machine shop in Southampton, MA. CAGE code 0SQ14. AS9100 certification registry-verified.

Certifications

AS9100 Certified
ISO 9001 (self-reported)
ITAR (self-reported)
13 services
4 materials
CNC Production
CNC Turning
Manual Prototyping
+10 more

Materials:

Aerospace AlloysMedical Grade MaterialsDefense Specification MetalsHigh-Precision Materials

Government Registration

UEI:FT5ADF1FMSM3
(413) 527-8778
Website
View Details

Premier Precision Machining, LLC (Rand Machine Products)

Government Verified
CAGE: 7ZS83Updated 3 weeks ago

Falconer, NY

SAM-registered machine shop in Falconer, NY. CAGE code 7ZS83.

3 services
3 materials
Precision Machining
Welding
Fabrication

Materials:

AluminumSteelStainless Steel

Government Registration

UEI:FCBJFVJN4LM7
7166655217
Website
View Details

ADVANCED BORING AND TOOL CO

Government Verified
CAGE: 72YA5Updated 3 weeks ago

TROY, MI

SAM-registered machine shop in TROY, MI. CAGE code 72YA5.

Certifications

AS9100 (self-reported)
ISO 9001 (self-reported)
ITAR (self-reported)
6 services
CNC Turning
Welding
Fabrication
+3 more

Government Registration

UEI:XS71QUT7VJF8
1586598930
Website
View Details

Tolerances Achievable

Position
±0.0001"
Profile
±0.0002"
Surface Finish
8-16 Ra

Recommended Certifications

Need Wire EDM?

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Frequently Asked Questions

What is Wire EDM?

Wire EDM (Electrical Discharge Machining) uses a thin wire electrode to cut complex profiles in hardened materials without inducing mechanical stress. Essential for intricate aerospace components where conventional machining isn't feasible.

Why is Wire EDM important for aerospace?

Cuts hardened materials without heat-affected zones

What tolerances can be achieved?

±0.0001"