Wire EDM for Aerospace Precision Components
Wire EDM (Electrical Discharge Machining) uses a thin wire electrode to cut complex profiles in hardened materials without inducing mechanical stress. Essential for intricate aerospace components where conventional machining isn't feasible.
Why Aerospace Requires Wire EDM
- ✓Cuts hardened materials without heat-affected zones
- ✓No mechanical stress on delicate components
- ✓Achieves extremely tight tolerances
- ✓Produces complex internal features
- ✓Ideal for thin, fragile aerospace parts
Typical Applications
Materials Commonly Machined
Technical Considerations
- •Material must be electrically conductive
- •Wire diameter typically 0.004" to 0.012"
- •Submerged in deionized water during cutting
- •Multiple passes for best surface finish
Machine Shops with Wire EDM Capability
Materials:
Government Registration
J&E Precision Tool, LLC
Southampton, MA• Est. 2015
Precision manufacturing company founded in 1979, specializing in complex CNC machined components for aerospace, defense, and medical industries with tolerances as close as +/- 0.0001 inch.
Materials:
Government Registration
Premier Precision Machining, LLC (Rand Machine Products)
Falconer, NY
Materials:
Government Registration
Tolerances Achievable
- Position
- ±0.0001"
- Profile
- ±0.0002"
- Surface Finish
- 8-16 Ra
Related Capabilities
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Find Qualified ShopsFrequently Asked Questions
What is Wire EDM?
Wire EDM (Electrical Discharge Machining) uses a thin wire electrode to cut complex profiles in hardened materials without inducing mechanical stress. Essential for intricate aerospace components where conventional machining isn't feasible.
Why is Wire EDM important for aerospace?
Cuts hardened materials without heat-affected zones
What tolerances can be achieved?
±0.0001"