Tier 2process

Wire EDM for Aerospace Precision Components

Wire EDM (Electrical Discharge Machining) uses a thin wire electrode to cut complex profiles in hardened materials without inducing mechanical stress. Essential for intricate aerospace components where conventional machining isn't feasible.

±0.0001"
Tolerances
8-16 Ra
Surface Finish
6+
Qualified Shops
Certified
AS9100

Why Aerospace Requires Wire EDM

  • ✓Cuts hardened materials without heat-affected zones
  • ✓No mechanical stress on delicate components
  • ✓Achieves extremely tight tolerances
  • ✓Produces complex internal features
  • ✓Ideal for thin, fragile aerospace parts

Typical Applications

→Turbine blade roots and tips
→Gear profiles
→Fuel injection nozzles
→Intricate cooling passages
→Precision dies and molds
→Spline profiles

Materials Commonly Machined

InconelTitaniumHardened tool steelTungsten carbideMolybdenumKovar

Technical Considerations

  • •Material must be electrically conductive
  • •Wire diameter typically 0.004" to 0.012"
  • •Submerged in deionized water during cutting
  • •Multiple passes for best surface finish

Machine Shops with Wire EDM Capability

JAH Machine Inc.

✓Government Verified
CAGE: 85DP2Updated Jul 26, 2025

Brea, CA

Supplier listing in Brea, CA. CAGE code 85DP2.

Certifications

AS9100 (self-reported)
ISO 9001 (self-reported)
ITAR (self-reported)
5 services
5 materials
CNC Machining
Precision Machining
Grinding
+2 more

Materials:

AluminumSteelStainless SteelTitanium+1 more

Government Registration

UEI:K5MLNL7J2D95
7142036011
Website
View Details

Allen Tool Phoenix

✓Government Verified
CAGE: 08929Updated Dec 11, 2025

East Syracuse, NY

Supplier listing in East Syracuse, NY. CAGE code 08929.

Certifications

AS9100 (self-reported)
3 services
4 materials
CNC Machining
Precision Machining
Prototyping

Materials:

AluminumSteelStainless SteelTitanium

Government Registration

UEI:EHJ9U9P9FV14
1942642715
Website
View Details

Accu-Rite Tool & Manufacturing Co., Inc.

✓Government Verified
CAGE: 59GS9Updated Jul 26, 2025

Tolland, CT

Supplier listing in Tolland, CT. CAGE code 59GS9.

Certifications

AS9100 (self-reported)
ISO 9001 (self-reported)
5 materials

Materials:

Aerospace AlloysSteelAluminumCarburized Materials+1 more

Government Registration

UEI:V8ELYNKS9SK5
(860) 688-4844
Website
View Details

BAHR MACHINE COMPANY INC

✓Government Verified
CAGE: 75201Updated Dec 11, 2025

SANTA CLARITA, CA

Supplier listing in SANTA CLARITA, CA. CAGE code 75201.

Certifications

AS9100 (self-reported)
ISO 9001 (self-reported)
1 services
Grinding

Government Registration

UEI:STXDJMFJKHT3
(661)702-0300
Website
View Details

PRECISION ADVANCED MACHINING CO.

✓Government Verified
CAGE: 4EG47Updated Dec 11, 2025

CLINTON TOWNSHIP, MI

Supplier listing in CLINTON TOWNSHIP, MI. CAGE code 4EG47.

Certifications

AS9100 (self-reported)
6 services
CNC Machining
EDM
Grinding
+3 more

Government Registration

UEI:T4WNDVN6B4B3
(248) 912-8451
Website
View Details

ELITE MACHINING, INC.

✓Government Verified
CAGE: 11QZ6Updated Jul 26, 2025

Chino, CA

Supplier listing in Chino, CA. CAGE code 11QZ6.

Certifications

AS9100 (self-reported)
6 services
Manufacturing
Milling
Turning
+3 more

Government Registration

UEI:TQ6ZY5281HK3
(415) 218-5444
Website
View Details

Tolerances Achievable

Position
±0.0001"
Profile
±0.0002"
Surface Finish
8-16 Ra

Recommended Certifications

Need Wire EDM?

Connect with AS9100 certified shops that specialize in wire edm for aerospace applications.

Find Qualified Shops

Frequently Asked Questions

What is Wire EDM?

Wire EDM (Electrical Discharge Machining) uses a thin wire electrode to cut complex profiles in hardened materials without inducing mechanical stress. Essential for intricate aerospace components where conventional machining isn't feasible.

Why is Wire EDM important for aerospace?

Cuts hardened materials without heat-affected zones

What tolerances can be achieved?

±0.0001"