Tier 2machining

Large Format CNC Machining for Aerospace Structures

Large envelope machining handles oversized aerospace structural components including wing spars, fuselage frames, and bulkheads. These machines feature extended travels of 60" or more and heavy-duty construction for accuracy at scale.

±0.002" to ±0.005"
Tolerances
63-125 Ra
Surface Finish
3+
Qualified Shops
Certified
AS9100

Why Aerospace Requires Large Envelope Machining

  • Aircraft structures require large monolithic parts
  • Reduces assembly complexity and weight
  • Single-piece machining improves structural integrity
  • Critical for wing spars and fuselage sections
  • Enables machining of unitized structures

Typical Applications

Wing spars and ribs
Fuselage frames and bulkheads
Floor beams
Door surrounds
Nacelle components
Cargo door structures

Materials Commonly Machined

Aluminum 7075-T651Aluminum 2024-T351TitaniumSteel

Technical Considerations

  • Machine travels typically 60" to 300"+ in X axis
  • Floor-type or gantry configurations common
  • Temperature compensation for thermal growth
  • Heavy pallet systems for workholding

Common Equipment Brands

Giddings & LewisSNKForest-LinéDörries Scharmann

Machine Shops with Large Envelope Machining Capability

JAH Machine Inc.

Government Verified0
CAGE: 85DP2Updated Jul 26, 2025

Brea, CA• Est. 1986

Certifications

AS9100 CertifiedITAR Certified
5 services
5 materials
CNC Machining
Precision Machining
Grinding
+2 more

Materials:

AluminumSteelStainless SteelTitanium+1 more

Government Registration

UEI:K5MLNL7J2D95
7142036011
Website
View Details

J&E Precision Tool, LLC

Government Verified0
CAGE: 0SQ14Updated Dec 16, 2025

Southampton, MA• Est. 2015

Precision manufacturing company founded in 1979, specializing in complex CNC machined components for aerospace, defense, and medical industries with tolerances as close as +/- 0.0001 inch.

Certifications

AS9100 Rev D
ISO 9001 Certified
ITAR Registered
AS9100 Certified+1 more
13 services
4 materials
CNC Production
CNC Turning
Manual Prototyping
+10 more

Materials:

Aerospace AlloysMedical Grade MaterialsDefense Specification MetalsHigh-Precision Materials

Government Registration

UEI:FT5ADF1FMSM3
(413) 527-8778
Website
View Details

Premier Precision Machining, LLC (Rand Machine Products)

Government Verified0
CAGE: 7ZS83Updated Dec 16, 2025

Falconer, NY

Certifications

AS9100 Certified
3 services
3 materials
Precision Machining
Welding
Fabrication

Materials:

AluminumSteelStainless Steel

Government Registration

UEI:FCBJFVJN4LM7
7166655217
Website
View Details

Tolerances Achievable

Position
±0.002" to ±0.005"
Profile
±0.003"
Surface Finish
63-125 Ra

Recommended Certifications

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Frequently Asked Questions

What is Large Envelope Machining?

Large envelope machining handles oversized aerospace structural components including wing spars, fuselage frames, and bulkheads. These machines feature extended travels of 60" or more and heavy-duty construction for accuracy at scale.

Why is Large Envelope Machining important for aerospace?

Aircraft structures require large monolithic parts

What tolerances can be achieved?

±0.002" to ±0.005"