Tier 3material

High-Performance Plastics Machining for Aerospace

High-performance plastics including PEEK, Ultem, Torlon, and Vespel provide weight savings and specialized properties for aerospace applications. Machining requires temperature control and specialized tooling to prevent melting and deformation.

±0.001" to ±0.005"
Tolerances
32-63 Ra
Surface Finish
6+
Qualified Shops
Certified
AS9100

Why Aerospace Requires Aerospace Plastics & Composites

  • ✓Significant weight reduction vs metals
  • ✓Electrical insulation properties
  • ✓Chemical resistance
  • ✓Wear resistance without lubrication
  • ✓Radar transparency for radomes

Typical Applications

→Bushings and bearings
→Electrical insulators
→Structural brackets (weight critical)
→Seal and gasket components
→Radome structures
→Interior components

Materials Commonly Machined

PEEK - General high performanceUltem (PEI) - Flame resistantTorlon (PAI) - High strengthVespel - Extreme temperatureDelrin (POM) - Dimensional stabilityPTFE - Low friction

Technical Considerations

  • •Sharp tooling prevents melting
  • •Air blast cooling often preferred over flood
  • •Low feeds and speeds for thermoplastics
  • •Support thin walls to prevent deflection

Machine Shops with Aerospace Plastics & Composites Capability

JAH Machine Inc.

✓Government Verified
CAGE: 85DP2Updated Jul 26, 2025

Brea, CA

Supplier listing in Brea, CA. CAGE code 85DP2. AS9100 certification registry-verified.

Certifications

AS9100 Certified
ISO 9001 (self-reported)
ITAR (self-reported)
5 services
5 materials
CNC Machining
Precision Machining
Grinding
+2 more

Materials:

AluminumSteelStainless SteelTitanium+1 more

Government Registration

UEI:K5MLNL7J2D95
7142036011
Website
View Details

Allen Tool Phoenix

✓Government Verified
CAGE: 08929Updated Dec 11, 2025

East Syracuse, NY

Supplier listing in East Syracuse, NY. CAGE code 08929. AS9100 certification registry-verified.

Certifications

AS9100 Certified
3 services
4 materials
CNC Machining
Precision Machining
Prototyping

Materials:

AluminumSteelStainless SteelTitanium

Government Registration

UEI:EHJ9U9P9FV14
1942642715
Website
View Details

J&E Precision Tool, LLC

✓Government Verified
CAGE: 0SQ14Updated Jul 7, 2026

Southampton, MA

Supplier listing in Southampton, MA. CAGE code 0SQ14. AS9100 certification registry-verified.

Certifications

AS9100 Certified
ISO 9001 (self-reported)
ITAR (self-reported)
13 services
4 materials
CNC Production
CNC Turning
Manual Prototyping
+10 more

Materials:

Aerospace AlloysMedical Grade MaterialsDefense Specification MetalsHigh-Precision Materials

Government Registration

UEI:FT5ADF1FMSM3
(413) 527-8778
Website
View Details

Accu-Rite Tool & Manufacturing Co., Inc.

✓Government Verified
CAGE: 59GS9Updated Jul 26, 2025

Tolland, CT

Supplier listing in Tolland, CT. CAGE code 59GS9. AS9100 certification registry-verified.

Certifications

AS9100 Certified
ISO 9001 (self-reported)
5 materials

Materials:

Aerospace AlloysSteelAluminumCarburized Materials+1 more

Government Registration

UEI:V8ELYNKS9SK5
(860) 688-4844
Website
View Details

V & T TOOLING, INC

✓Government Verified
CAGE: 6U9W4Updated Jul 26, 2025

TEMECULA, CA

Supplier listing in TEMECULA, CA. CAGE code 6U9W4. AS9100 certification registry-verified.

Certifications

AS9100 Certified
1 services
Prototyping

Government Registration

UEI:E53APD64MW68
5699049323
Website
View Details

BAHR MACHINE COMPANY INC

✓Government Verified
CAGE: 75201Updated Dec 11, 2025

SANTA CLARITA, CA

Supplier listing in SANTA CLARITA, CA. CAGE code 75201.

Certifications

AS9100 (self-reported)
ISO 9001 (self-reported)
1 services
Grinding

Government Registration

UEI:STXDJMFJKHT3
(661)702-0300
Website
View Details

Tolerances Achievable

Position
±0.001" to ±0.005"
Surface Finish
32-63 Ra
General
±0.002"

Recommended Certifications

Need Aerospace Plastics & Composites?

Connect with AS9100 certified shops that specialize in aerospace plastics & composites for aerospace applications.

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Frequently Asked Questions

What is Aerospace Plastics & Composites?

High-performance plastics including PEEK, Ultem, Torlon, and Vespel provide weight savings and specialized properties for aerospace applications. Machining requires temperature control and specialized tooling to prevent melting and deformation.

Why is Aerospace Plastics & Composites important for aerospace?

Significant weight reduction vs metals

What tolerances can be achieved?

±0.001" to ±0.005"